Asphalt Manufacturing Plant
At John Madden & Sons Ltd, we specialize in the production of high-quality asphalt solutions tailored to meet the demands of modern infrastructure. Our state-of-the-art manufacturing plant combines advanced technology with rigorous quality control to deliver durable, sustainable, and cost-effective asphalt products. Whether for motorways, urban/rural roads, or commercial developments, we are committed to supporting construction projects with reliable materials that stand the test of time. With a focus on innovation, environmental responsibility, and customer satisfaction, we are paving the way for a smoother, stronger future.
We take pride in reducing our carbon footprint and leading by example in sustainable operations. We proudly power our facilities using solar panels installed on-site, harnessing clean energy directly from the sun to support our day-to-day activities.
In addition, we source 100% green electricity generated by Irish wind farms, helping to promote renewable energy and reduce reliance on fossil fuels.
By investing in sustainable energy solutions, we’re not only lowering emissions across our quarries and offices but also contributing to a greener, more sustainable future for Ireland.
Sustainability is at the heart of our operations. We are proud to implement a range of environmentally responsible practices, including:
- Recycled Asphalt Pavement (RAP): We incorporate reclaimed asphalt into our mixes, reducing the need for virgin materials and minimizing waste.
- Warm Mix Technology: Our use of warm mix asphalt reduces production temperatures, lowering energy consumption and greenhouse gas emissions. We collaborate with our bitumen suppliers on this technology.
- Energy-Efficient Equipment: Our plant is equipped with modern, energy-efficient machinery that optimizes fuel usage and reduces environmental impact. We are working toward ISO5001 accreditation.
- Dust and Emission Control Systems: Advanced filtration and control systems help us maintain clean air standards and reduce particulate emissions. These systems are independently tested and verified on a quarterly basis.
- Sustainable Sourcing: We prioritize locally sourced and responsibly mined aggregates to reduce transportation emissions and support regional economies.
- Environmental Compliance: Our operations meet or exceed all environmental regulations, and we continuously monitor and improve our sustainability performance.
We offer a comprehensive range of asphalt-related services, including:
- Asphalt Production – High-quality mixes tailored to project specifications.
- Custom Mix Design – Technical expertise to meet unique performance requirements.
- Supply & Delivery – Reliable logistics and timely delivery to your site.
- Technical Support – Expert guidance from planning to application.
- Recycling & RAP Integration – Sustainable reuse of reclaimed asphalt pavement. We are registered on the Eden Portal with the EPA.
